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Old 05-21-2009, 12:44 PM   #1 (permalink)
Nerd Princess

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Custom Sculpting and Casting

Okay guys, I've poked around the internetz good and hard and come up with very little on how to actually do custom sculpting and casting, specifically for custom Joes and the like.

The casting part is what eludes me. I mean, I'm not new to "art" - I have sculpted and can sculpt in various mediums (though how well I can do it at 1:18th scale remains to be seen) ... what I cannot seem to wrap my head around is how you go from a finished sculpt to a mold to plastic casts. I've molded things before but I've never done anything that would come close to this and my knowledge isn't helping me here.

What should I use to do the initial sculpt? What the heck do you use to mold, and how do you mold both sides 3-dimensionally? What is the best resin or plastic to use to cast the item?

I am extremely interested in learning how to do this for use with custom Joes (and toys in general). I see all sorts of amazing things being done in this way (TriGate's entire line, for example) and I know I could do it too if I could just figure it out!

I am not a lazy sort, I mean, I've actually looked for help on this, not just come here to whine lazily ... I've really just come up blank. The best thing I found was a lost wax tutorial to make jewelry out of metal. I got the basic idea but still, it's not specific enough to help me out with what materials I should be using, or what I really should be doing.

I know some awesome sculptors/casters/mold-makers lurk around here ... can someone point me in the right direction?! Thanks!
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Old 05-21-2009, 12:59 PM   #2 (permalink)
Self explanatory

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There some decent tutorials online...

They aren't GI Joe per se, but sculpting tutorials nonetheless...

Katherine Dewey's Skull Sculpting Tutorial. It helps to know how to make a skull for a base.

Head Sculpting Tutorial by Tony Rice

Head Sculpting Tutorial by =Rennard

Head Sculpting Tutorial by Stephanie Sullivan.

Personally, I have a few different DVD and video files that are excellent. I highly recommend the videos by Mark Alfrey:





Plus the series by John Brown (which is more in depth and beyond just sculpting heads)



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Old 05-21-2009, 12:59 PM   #3 (permalink)
Self explanatory

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Here are the rest, I couldn't add them all in one post





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Old 05-21-2009, 01:01 PM   #4 (permalink)
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Send a message via MSN to MAJOR BLOOD Send a message via Yahoo to MAJOR BLOOD
You may want to send a message to this cat also. He is very knowledgeable in the art.

HissTank.com - G.I. Joe - View Profile: Mad joe customizer
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Old 05-21-2009, 01:01 PM   #5 (permalink)
Self explanatory

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As for molding, there are quite a few "standards" that most people follow and learn from. My personal favs:

Glassman's tutorial

Dan Perez Studios tutorial
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Old 05-22-2009, 02:12 AM   #6 (permalink)
Nerd Princess

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Thanks to everyone, particularly starwarsgeek ... the tuts you linked to in this latest post of yours were exactly what I needed to get myself started. The process is not difficult, it seems - I just needed a push in the right direction as far as what materials to try.

Wish me luck!!!
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Old 05-22-2009, 02:15 AM   #7 (permalink)
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Good Luck!
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Old 05-22-2009, 02:33 AM   #8 (permalink)
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Old 05-22-2009, 04:54 AM   #9 (permalink)
I...still...function...

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Good luck! I just started sculpting, using Apoxie sculpt. I've been working on 3.75" figures with great success thus far. Molding...haven't tried that one yet!
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Old 05-22-2009, 11:40 AM   #10 (permalink)
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http://www.thefwoosh.com/forum/viewt...p?f=93&t=55741

Could this help?
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